BMS in lithium batteries: what is it and what is its function in cell balancing?
25 May 2021

When talking about lithium batteries, the term BMS (Battery Management System) often comes up: a complex electronic system that acts as the true 'brain' of the battery pack. Although it is an essential control device for safety, few people know exactly what it is and what function it performs. In this article, we explain it simply and show why it is fundamental for Battery Lifetime Extension and for enabling predictive monitoring through advanced algorithms.
The BMS system
What is a lithium battery BMS?
Lithium batteries are high-performing devices and offer major advantages over traditional technologies, but they also have an Achilles' heel: the cell production process cannot guarantee absolute uniformity between individual elements. This variability leads to physiological discrepancies (in capacity and voltage) that require constant, precise monitoring, managed through high-precision Cell Monitoring Units (CMU).
Although all their characteristics exceed rated values, the cells inevitably show:
- Differences in rated capacity
- Differences in internal resistance
- Differences in self-discharge
With use or simply over time, these small differences cause the cells inside a battery to become unbalanced, negatively affecting the calculation of the overall State of Charge (SoC). This imbalance can lead to a 3% to 6% difference between cells depending on usage conditions and ageing status, accelerating degradation of the State of Health (SoH) and State of Aging (SoA) of the lithium battery.
Since the cells are connected in series inside the battery, they are charged and discharged with the same level of energy. This means that without an appropriate cell balancing system, the difference between the cells would increase more and more, gradually draining the available capacity.
Let's look at the first function of BMS systems inside lithium batteries: cell balancing to maximise efficiency.
Traditional BMS
BMS lithium-ion batteries and cell balancing
How does a conventional BMS affect balancing?
To counteract this phenomenon, conventional BMS systems apply resistance to the cells with a higher charge, dissipating excess energy as heat while waiting for the cells with lower charge levels to reach the same level. This method, known as passive balancing, is often slow and limited by very low balancing currents, which are insufficient for modern high-capacity battery packs.
Let's look at the pros and cons of using this technology
PROS
- BMS is cost-effective: the simple architecture helps keep the cost of the electronics down.
CONS
- Extremely slow during balancing. Due to the low current during balancing (normally between 0.1A and 1A), it takes 6 to 12 hours to complete this phase. Here’s an example to help you understand what the real charging times are with this kind of system: in a 400Ah battery in which 300Ah were used up, a 100A battery charger restores the energy in 3 hours. Add to this 6 to 12 hours needed for balancing. Total charging time: 9-15 hours.
- Gradual reduction of the available energy. Lithium is used mainly because it allows for rapid charging. However, because of the long balancing times of a conventional system, the battery is often used before the balancing process has finished. As a result, the difference between the cell with a higher charge and the one with a lower charge gradually increases, thereby decreasing the pack’s rated capacity more and more (the higher cell limits the charge and the lower cell limits the discharge). This translates into machines that do not complete their mission and vehicles that lose driving range with each cycle.
- High maintenance costs: with a conventional BMS, an element cannot be replaced on site; batteries having those systems are normally sent back to the manufacturer, incurring high shipping costs.
Flash Balancing System
How does Flash Battery’s proprietary Flash Balancing System work
Unlike traditional BMS systems, Flash Battery has developed a highly sophisticated proprietary balancing system: the Flash Balancing System. This technology acts on each individual cell through combined active and passive balancing, using high power to manage a balancing current at least 20 times higher (High-Current Balancing). This architecture makes it possible to drastically reduce charging times and ensure perfect battery pack uniformity, effectively helping to prevent Thermal Runaway.
PROS
- High-power active and passive balancing (20A)
- Short and predictable charging time (balancing time under 25 minutes)
- Active support for the weakest cells during discharge
- Complete temperature control, 2 sensors on each cell (50 sensors on an 80V battery)
CONS
- Applicable on 5kWh batteries and higher due to the more expensive electronics.
Not just balancing
Other functions of a BMS in lithium batteries
This explains, in simple terms, what the Battery Management System (BMS) is and how balancing works in traditional BMS. To go beyond these standards, Flash Battery has developed a completely innovative technology: the Flash Balancing System. This proprietary system integrates advanced Functional Safety logic and is currently international patent-pending.
But wait, there’s more! A BMS – battery management system is considered the actual brain of the battery and when designed with cutting-edge electronics, it performs numerous other functions that control and monitor the behaviour of the lithium battery inside the application in real time. Now, let’s discover the additional features of a smart BMS.
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