BMS in lithium batteries: what is it and what is its function in cell balancing?

25 May 2021

Technology
BMS in lithium batteries: what is it and what is its function in cell balancing? | Flash Battery

 

When talking about lithium batteries, the term BMS (Battery Management System) often comes up: a complex electronic system that acts as the true 'brain' of the battery pack. Although it is an essential control device for safety, few people know exactly what it is and what function it performs. In this article, we explain it simply and show why it is fundamental for Battery Lifetime Extension and for enabling predictive monitoring through advanced algorithms.

PROS

  • BMS is cost-effective: the simple architecture helps keep the cost of the electronics down.

CONS

  • Extremely slow during balancing. Due to the low current during balancing (normally between 0.1A and 1A), it takes 6 to 12 hours to complete this phase. Here’s an example to help you understand what the real charging times are with this kind of system: in a 400Ah battery in which 300Ah were used up, a 100A battery charger restores the energy in 3 hours. Add to this 6 to 12 hours needed for balancing. Total charging time: 9-15 hours.
  • Gradual reduction of the available energy. Lithium is used mainly because it allows for rapid charging. However, because of the long balancing times of a conventional system, the battery is often used before the balancing process has finished. As a result, the difference between the cell with a higher charge and the one with a lower charge gradually increases, thereby decreasing the pack’s rated capacity more and more (the higher cell limits the charge and the lower cell limits the discharge). This translates into machines that do not complete their mission and vehicles that lose driving range with each cycle.
  • High maintenance costs: with a conventional BMS, an element cannot be replaced on site; batteries having those systems are normally sent back to the manufacturer, incurring high shipping costs.

PROS

  • High-power active and passive balancing (20A)
  • Short and predictable charging time (balancing time under 25 minutes)
  • Active support for the weakest cells during discharge
  • Complete temperature control, 2 sensors on each cell (50 sensors on an 80V battery)

CONS

  • Applicable on 5kWh batteries and higher due to the more expensive electronics.

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